High-Performance Composites

MAY 2014

High-Performance Composites is read by qualified composites industry professionals in the fields of continuous carbon fiber and other high-performance composites as well as the associated end-markets of aerospace, military, and automotive.

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M A Y 2 0 1 4 | 4 7 Future directions Ultimately, Mark is motivated to bring down not only the cost of composite part fabrication but of its development as well. If a car frame were developed us- ing AM, he suggests, "it could be a func- tional prototype within a week." And the design could be tested, tweaked, then reprinted again, within a few days. "This signifcantly compresses the design pro- cess and cuts cost," he claims, noting that "if Boeing wanted to test a new UAV design, they could conceivably come up with a working test vehicle in a week." Mark reports interest from prosthetics and medical device manufacturers, who could quickly custom-print a medical implant or components for an artifcial limb to ft an individual. To minimize cost during the ftting process, he ex- plains, "You can frst print in plastic until the shape is matched, then print with f- ber reinforcement to produce the high- strength fnished part." L E A R N M O R E @ w w w. c o m p o s i t e s w o r l d . c o m Read this article online at short.compositesworld.com/AM3Dcarbon. For more on the MarkForged machine's unveiling, see CW's online coverage at short.compositesworld.com/3DPcfrp. Read about additive manufacturing (AM) basics and the full range of available AM processes in "The rise of rapid manufacturing," in HPC July 2009 (p. 22) or read the article online at short. compositesworld.com/s1Zf43Fh. Look back at AM authority Terry Wohlers' (Wohlers Associates Inc., Fort Collins, Colo.) 2010 predictions about the technology's future composites in HPC's sister publication, Composites Technology, in "Additive manufacturing a new frontier for composites" (CT April 2010, p. 5) or visit short.compositesworld.com/AMtrend. Read about composites AM pioneer Royal Plastics Mfg. Inc.'s (Minden, Neb.) early use of a laser sintering process for "Direct manufacturing of military aircraft parts" in Focus on Design, HPC July 2009 (p. 58) or visit short.compositesworld.com/AMRoyal. Tough, strong 3-D printed part Two baseplates, like this produced by the Mark One machine, attach an aerowing to a race car. Essentially a sandwich construction, it features polyamide outer skins, continuous carbon reinforcement around the part perimeter, and a printed polyamide honeycomb core (center). Source: MarkForged With advanced composite prepregs playing an increasingly large role in new aircraft development, getting the right materials into the right aerospace- grade formats is crucial. Passenger safety and manufacturing productivity depend on it. Composites developers and part fabricators rely on Web Industries for commercial-scale, best-in-class prepreg formatting. We practically defined the industry standards for precision slitting, spooling, cutting and ply kitting, and we're a qualified slit tape partner on nearly all major AFP and ATL lines. Why would you trust your materials to anyone else? The most trusted composites formatter for the world's most stringent aerospace programs. __________________________________________ +1 508.573.7979 • sales@webindustries.com webindustries.com • ISO 9001, 14001, AS9100C Because Lives Depend On It. ▲ Visit our booths at these upcoming events to discuss how our composite formatting solutions can benefit your company: JEC Americas, Booth 4624 • SAMPE Tech, E9 © 2014 Web Industries, Inc. All rights reserved. 0514HPC AdditiveManufacturing-OK.indd 47 4/22/2014 3:15:25 PM

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