High-Performance Composites

JAN 2013

High-Performance Composites is read by qualified composites industry professionals in the fields of continuous carbon fiber and other high-performance composites as well as the associated end-markets of aerospace, military, and automotive.

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testing tech D6484), adopted directly from a Boeing internal document. The Boeing specimen was 12 inches long. When the ASTM standard was written, the ���soft��� metric conversion was 300 mm. But this is 4.8-mm shorter than the original Boeing specimen and, therefore, the English version of the ASTM D6484 test ���xture is not suitable for use. This is because the Boeing test provides 0.2 inch/5.1 mm of clearance between the two halves of the ���xture to allow for elastic compression of the specimen before failure at the hole. There will be insuf���cient clearance (only 0.3 mm) if the shorter S.I. units specimen is used in the U.S. Customary units ���xture. The ���xture will bottom out before specimen failure is achieved. Dozens of similar examples could be listed. The ASTM soft conversions issue aside, other standards organizations also introduced minor changes that introduce similar complications. The result is that many testing laboratories are forced to have two (or more) test ���xtures available to perform the same test, depending on the standard they are obligated to follow for a particular customer. It���s possible that all of this could be justi���ed if the differences mattered. But they don't. For example, let us follow-up with the Open-Hole Compression test method. At essentially the same time that Boeing developed its test con���guration (in the mid-1980s), Northrop Corp. (West Falls Church, Va.) developed its own test method. Although Northrop���s method also required a 0.25-inch diameter hole, its specimen is only 1-inch wide rather than 1.5-inches wide and, more importantly, only 3-inches long. It was later clearly shown that the Northrop test method produced the same test results Learn More @ www.compositesworld.com Read this article online at http://short.compositesworld.com/COb24rlR. Read Dr. Adams��� previous columns on the subject of composites testing standards: ���Why standardization?��� in HPC May 2007 (p. 11) or visit http://short.compositesworld. com/9pOAXI1r. ���Test method globalization and harmonization��� in HPC July 2007 (p. 9) or visit http://short. compositesworld.com/vs8StqBt. as the Boeing method, even though the specimen was 9-inches/229-mm shorter. It becomes obvious that the small (4.8 mm) difference between the U.S. Customary units specimen length and the S.I. units length for the Boeing specimen itself is of little technical importance. ASTM could single-handedly make a major contribution to solving these problems by simply converting all of their standards to S.I. units only and abandoning all English units. ASTM could even keep the existing soft conversions. However, the U.S. aerospace industry is strongly opposed to converting to S.I. units, and because it has a strong in���uence on ASTM, the latter is unlikely to make the change. This opens the possibility that, in this age of growing globalization, the remainder of the world will leave the U.S. and its U.S. Customary units behind, isolated from the global mainstream. Perhaps, in fact, this is already happening. EXCELLENCE IN CORE SOLUTIONS Our advanced applications core materials are really going places. We offer a range of high-end core materials for aviation, marine and mass transit. They all perform well in high temperature processing and operating environments. In sandwich panels with appropriate skins, they meet FAR 25.853 requirements. Each grade is suited to a variety of uses. In brief, R82 can be used for commercial aviation interiors and has excellent dielectric properties for radomes. C71 applies to general aviation and mass transit interior structures, as does recyclable T90.60 PET foam for producing highly-economical interiors. SORIC FR is ideal for resin infusion, and Baltek balsa offers yet another choice. Contact us for details. North America / S. America: Baltek Inc. High Point, N. Carolina 27261 U.S.A. Tel. +1 336 398 1900 Europe / Middle East / Africa: Airex AG 5643 Sins, Switzerland Tel. +41 41 789 66 00 Asia / Australia / New Zealand: 3A Composites (China) Ltd. 201201 Shanghai, P.R. China Tel: +86 21 585 86 006 corematerials.americas@3AComposites.com corematerials@3AComposites.com corematerials.asia@3AComposites.com www.corematerials.3AComposites.com See us at Composites 2013, Orlando, FL. Jan. 29-31, Booth # 1245 january 2013 | 11

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